Are they compatible with automatic bagging systems?

Yes. They are supplied as pre-opened on rolls or fan-folded and are designed to run seamlessly on most automatic bagging machines, guaranteeing smooth feed, consistent seals, and high throughput for automated operations.

How does the resealable feature work?

The process is simple. Each mailer includes an inside adhesive return liner. Customers use this liner to reseal the original bag for returns, and bags are available pre-opened on rolls or fan-folded in cartons to fit automated feed systems.

What makes ADSURE® Returnable Auto-Mailers unique?

ADSURE® Returnable Auto-Mailers are engineered for reverse logistics and customer convenience. A self-seal adhesive closure liner on the inside of the bag lets customers reuse the same bag for returns, simplifying the returns process, cutting secondary packaging waste, and improving the customer experience.

Do they meet carrier and labeling requirements?

Yes. These mailers comply with major carrier standards for poly mailers and fully support thermal label adhesion and barcode scanning. The matte or low-gloss surface ensures clear label readability and high scan accuracy for logistics operations.

Can these mailers support custom printing and branding?

Yes. Full front and back flexographic printing is available, with up to eight colors. This makes the mailers ideal for brand logos, return instructions, and sustainability messaging, enhancing the customer experience and reinforcing brand consistency.

Can we adjust specifications for our automation line?

Yes. Key technical specifications can be customized to match your automated bagger setup. We can adjust coefficient of friction, seal temperature range, roll diameter, and core size to ensure smooth operation and minimize downtime on your specific line.

Are these mailers recyclable or sustainable?

Yes. They are designed as a sustainable, circular solution. Standard versions contain at least 25% recycled resin, with higher post-consumer recycled levels available, and the mono-material LDPE construction is eligible for store drop-off recycling where local programs exist.

What materials and thickness options are available?

These returnable auto-mailers are made from durable polyethylene film suitable for apparel, accessories, and other non-fragile items. Standard gauges range from 2 to 4 mil for excellent tear and puncture resistance, and custom gauges can be specified to match particular product or machine requirements.

ADSURE® Returnable Auto-Mailers

Designed for easy returns and efficient fulfillment—ship and return in the same bag

Enables customers to reseal and return in the same mailer
No extra packaging required,reduces packaging waste, Improves customer experience
High-strength tear resistant film
Personalized printing to enhance your brand image
Available in eco-friendly materials – post-industrial recycled (PIR) content options with full recyclability certification

Compatibility with Leading Machines

Our mailers work seamlessly with almost all major packaging machines, including:

AUTOBAG® 800 Series
SHARP® MaxPro Series
PAC MACHINERY® Rollbag Series

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Overview

Features

Specifications

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Returnable Auto-Mailers That Cut Costs in Half – Better Business, Better Planet

ADSURE® returnable auto-mailer bags enable customers to ship items back in the same mailer, streamlining reverse logistics and reducing material waste. These eco-friendly, high-strength bags feature self-seal resealable closures, reducing operational costs by 40-60% while creating a seamless, branded returns experience that enhances customer loyalty and encourages repeat purchases. Fully recyclable options available with post-industrial recycled (PIR) content for sustainable packaging compliance.

HOW TO USE?

Featuring a self-seal adhesive closure liner on the inside, customers can easily return unwanted or incorrectly shipped items in the same resealable mailer – eliminating the need for separate return packaging. Our returnable auto-mailer bags are compatible with all major automated bagging systems (AUTOBAG®, SHARP® MaxPro, PAC MACHINERY® Rollbag) and available as pre-opened bags on a roll or fan-folded in a box. Both formats support high-speed, hands-free automation with zero equipment modifications required.

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Features

Resealable Return Design

——Built-in self-seal adhesive strip enables resealable, same-bag returns – designed for maximum customer convenience and dramatic operational cost reduction. Customers can easily return items in the same mailer, reducing return packaging waste by 50%.

Automation-Ready Formats

——Pre-opened on rolls or fan-folded formats for automated bagging systems – ensures clean feed, high-speed throughput, and zero equipment modifications required. Compatible with AUTOBAG®, SHARP® MaxPro, and PAC MACHINERY® systems.

E-Commerce Fulfillment Fit

——Ideal for high-volume e-commerce returns – perfect for non-fragile items including apparel, soft goods, textiles, fashion, and subscription boxes. Supports retail return operations across all major e-commerce channels and carriers (USPS, UPS, FedEx).

High-Performance Durable Film

——Premium-grade LDPE film available in 2–4 mil thickness (50-102 μm) with superior tear and puncture resistance. Meets ASTM standards for shipping film performance.

Sustainability & Recycled Materials

——Minimum 25% post-industrial recycled (PIR) content standard; up to 50% post-consumer recycled (PCR) content available on request. Fully recyclable material, compliant with EU and North American packaging regulations.

Compliance & Branding

——Compliant with major carrier specifications (USPS, UPS, FedEx); features fully customizable packaging with flexographic printing (1-8 colors) and pre-printed return instructions – strengthens brand identity while enhancing customer experience and improving return rate management.

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Specification

Dimension	Range	Notes
Recycled Content	up to 50%+	Post-Industrial (PIR) standard; Post-Consumer (PCR) options available
Thickness	2 mil – 5 mil	High‑strength LDPE / co‑ex film, tear and puncture resistant
Width	8" – 36"	Custom widths for apparel, soft goods, and mixed SKUs
Length	8" – 36"	Custom lengths to match auto-bagging equipment requirements
Format	Roll / Fan‑fold	Pre‑opened on roll or fan‑fold in box for automated systems
Print Colors	1–8 colors	Flexographic printing for logos, branding, and return instructions
Finish / Color	Opaque or tinted	Custom film colors; matte or gloss surface options

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Option

Bag Format

Category	Option / Feature	Description
Return Function	Internal reseal adhesive strip	Hidden inner adhesive revealed after tearing perforation; enables same‑bag returns without dual tape bulk
Closure	Self‑seal shipping tape	Strong tamper‑evident seal for outbound shipments
Opening	Tear line / perforation	Easy‑open line for customers; no scissors required
Reverse Logistics	Pre‑printed return / prepaid area	Space for return label or prepaid barcode to simplify reverse flow
Structural Options	Vent holes, handle holes, hang holes	Optional custom die‑cuts for retail and warehouse handling
Safety Printing	Suffocation warnings, handling icons	Standard safety notices for global e‑commerce compliance
Automation Compatibility	AUTOBAG®, SHARP®, PAC MACHINERY® systems	Engineered for clean feeding and high‑speed throughput on automated baggers
Sustainability	Recycled / recyclable film	Minimum 25% PIR; up to 50% PCR; fully recyclable where facilities exist
Typical Applications	Apparel, fashion, soft goods, subscriptions	Ideal for high‑volume online returns and omni‑channel retail

Special Feature

Easy‑open tear line for quick, tool‑free customer opening.
Return / prepaid adhesive strip designed specifically for efficient reverse logistics.
Optional pre‑printed suffocation warnings, handling icons, and return instructions to meet global e‑commerce compliance.

Structural Options

Custom perforations and tear notches for both outbound opening and return sealing.
Vent holes to release trapped air and optimize cube utilization during shipping.
Handle and hang holes for easier warehouse handling and retail display requirements.

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