ADSURE® Opaque Co-Ex Auto-Mailers
Born for e-commerce packaging， maximum satisfy your mail order fulfillment
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High-strength and tear resistance co-extruded film
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Lower total cost of packaging
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Made with eco-friendly, recyclable materials
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Adapted for Thermal Transfer Printing
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ERP System Integration
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Customizable printing to elevate your brand value
Compatibility with Leading Machines
Our mailers work seamlessly with almost all major packaging machines, including:
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AUTOBAG® 800 Series
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SHARP® MaxPro Series
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PAC MACHINERY® Rollbag Series
Ideal Applications：
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💊Prescription Fulfillment: Mail-order pharmacies requiring HIPAA-compliant privacy.
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👕 Fashion & Apparel: Poly mailers for clothing brands (replacing boxes).
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🔒Adult & Personal Care: Discreet shipping for sensitive items.
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📦Third-Party Logistics (3PL): Versatile, durable packaging for mixed-sku fulfillment.
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📄 Documents & Financials: Secure transport for sensitive paperwork.
Higher Efficiency, Lower Total Cost of Packaging for E-Commerce and Mail Order Fulfillment
What is ADSURE® Standard Auto-Mailer?
The ADSURE® Standard Auto-Mailer is a pre-opened poly mailer, designed to streamline the packaging process for e-commerce and order fulfillment. This product is ideal for use with automated bagging machines, providing an efficient and cost-effective solution for high-volume packaging. Made from high-strength co-extruded film, these mailers offer excellent durability, tear resistance, and security for shipped goods.
How to use ADSURE® Standard Auto-Mailer?
To use, simply load the pre-opened mailers onto your automated bagging system. The bags will automatically open and seal during the packaging process, eliminating the need for manual intervention. This ensures a fast, consistent, and secure packaging operation, allowing your business to handle large volumes with ease and speed.
Features
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Co-Extruded (Coex) Film: Constructed with multiple layers for security. Typically features a white matte exterior and an opaque silver/gray interior to keep contents private.
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High Durability: Engineered for high puncture strength and tear resistance, essential for enduring the rigors of mail order fulfillment.
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Automation Ready: Bags are supplied perforated and pre-opened on a roll for seamless, high-speed feeding into automatic poly bagging machinery.
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Sustainable Material Options: Produced with Post-Industrial Recycled (PIR) resins , with premium options available utilizing Post-Consumer Recycled (PCR) content, reaching up to 50% total recycled content.
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Customization Capabilities: Supports custom sizes, unique film blends, and extensive branding features.
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Advanced Printing: Supports custom printing from 1 to 6 colors on one or two sides , with high-end options available for industry-leading 8-color custom registered print.
Specification
Parameter | Technical Spec | Notes / Advantage |
|---|---|---|
Material Construction | 3-Layer Co-Extruded LDPE | Superior tear & puncture resistance |
Color Configuration | White Exterior / Silver (Grey) Interior | 100% Opacity for total privacy |
Film Thickness | 2.0 mil - 4.0 mil(50-100 micron) | 2.5 mil standard; optimized for durability |
Format Options | Rolls(Pre-Opened) orFan-Fold(Box) | Fits Autobag® (Rolls) & Sharp™ (Fan-Fold) |
Tensile Strength | > 3200 psi (MD) / > 2800 psi (TD) | Prevents bursting during transit |
Opacity | > 98% Light Blocking | Invisible even under direct light. |
Printability | Corona Treated Exterior | Crisp thermal labels & barcode scanning |
Venting | Pinhole / Flutter Vent | Releases air; reduces DIM weight |
Perforation | Horizontal Easy-Tear | Smooth machine feed & easy opening |
Core Size | 3" (76mm)Industry Standard | Industry standard fit |
Option
Standard Stock Sizes (Size Chart)
Size Reference | Bag W x L (inch) | Opening (Width) | Best For Packing... |
|---|---|---|---|
Small | 6" x 9" | 6" | Accessories, Jewelry, Vitamins |
Medium | 9" x 12" | 9" | T-Shirts, Books, Phone Cases |
Large | 12" x 15" | 12" | Hoodies, Jeans, Multiple Shirts |
X-Large | 14" x 19" | 14" | Shoeboxes, Jackets, Bulk Kits |
Jumbo | 19" x 24" | 19" | Winter Coats, Bedding, Backpacks |
Bag Format
Option | Description | Suitable For |
|---|---|---|
Bags on a Roll (Rollbags) | Pre-opened, perforated bags on a roll. | Standard, high-speed automated bagging equipment. |
Fan-Folded in a Box | Bags stacked flat in a box. | Generally for extra-large mailer sizes. |
Coex Mailer Poly Tubing | Continuous roll of coex film. | Variable length products, minimizing material waste. |
Special Feature
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Easy-Open Perforation:
Precision-engineered horizontal tear line allows end-customers to open the package instantly without scissors, preventing accidental product damage while improving the unboxing experience.
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Liner-Free Thermal Sealing:
Designed for direct heat sealing on automated baggers, eliminating the need for peel-and-stick adhesive strips. This removes slippery release liner waste from your packing floor, improving safety and reducing environmental impact.
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Tamper-Evident Security:
The permanent heat seal creates a bond stronger than the film itself. Any attempt to open the bag results in visible material distortion, providing superior security compared to resealable adhesives.
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Safety & Compliance Printing:
Available with pre-printed multi-language suffocation warnings and handling instructions, ensuring immediate compliance with Amazon FBA and global retail safety regulations without extra labeling costs.
Structural Options
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Custom Perforations & Notches:
Tailored vertical or horizontal tear notches designed to match specific machine feeding requirements (Autobag®/Sharp™) or manual opening preferences.
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Air Evacuation Vents:
Strategically placed 6mm round holes or flutter vents allow trapped air to escape during high-speed sealing, creating flatter packages that reduce dimensional (DIM) weight shipping costs.
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Integrated Carrying Handles:
Optional reinforced die-cut handles (kidney or oval style) transform the shipping mailer into a retail-ready carry bag, perfect for "Click & Collect" and omni-channel fulfillment strategies.
FAQs
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Relatived Products
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Featuring inner adhesive strips for easy returns and resealing
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Optimizing reverse logistics and customer convenience
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Designed for high-volume online retail and subscription programs
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Produced from certified compostable resins, fully biodegradable after use
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Meeting EN13432 and ASTM D6400 standards for compostability
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Providing sustainable performance for green logistics operations
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Made with post-consumer recycled LDPE, supporting sustainability goals
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Reducing carbon footprint while maintaining strength and machinability
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Certified for eco-friendly e-commerce fulfillment
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Constructed from recyclable kraft paper with high tear resistance
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Compatible with automatic packing lines and thermal printing systems
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Offering a plastic-free alternative for sustainable brands