Multi-Compartment Auto-Bagging
Keep multi-part kits organized—from warehouse to end user.
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Multi-Zone Configuration: Available in 2, 3, 4, or 5-compartment layouts— customizable to your kit specifications.
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Duplex Film Options: Clear front allows visual inspectio; optional opaque back compartment for printed instructions or barcodes.
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Customizable printing enhances product presentation and brand visibility.
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Universal Compatibility: Runs on Autobag, Sharp, and Pac Machinery systems without machine recalibration—available in both roll and fan-fold formats.
Wide Industry Applications:
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Hardware & Tools: Screws, anchors, drill bits, washers
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Automotive Parts: Brake pads, bearings, seals
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Medical Devices: Syringes, needles, surgical instruments
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DIY & Craft: Sewing kits, small tool sets
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Furniture Kits: Screws, dowels, cam locks, Allen keys
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Pet Supplies: Collars, leashes, small toys
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Pharmaceutical Packaging: Diagnostic test kits
Designed for drop-in compatibility with your existing auto-baggers. Our compartment bags feature reinforced heat-sealed barriers (≥3.0 kg/inch seal strength per ASTM F88) and precision-perforated tear lines, ensuring zero-jam feeding on mainstream hardware kitting and retail packaging systems without machine parameter adjustments.
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Autobag®: AB 180, 500, 550 & 850S Series (Rolls)
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Sharp™: SX™ & MAX-PRO™ Series (Rolls & Fan-Fold)
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Pac Machinery™: Rollbag™ R1285 & R3200 Series (Rolls & Tubing)
Retail-Ready Packaging for Automated Hardware Fulfillment
How to Use Our Compartment Auto-Bagging?
Drop-in replacement for OEM consumables. Our rolls feature matched core diameter (76mm) and precision-perforated tear lines calibrated to your existing equipment's tension settings. The pre-sealed internal barrier compartments eliminate manual sorting operations—components stay organized from production through end-user assembly without additional labor. Request a compatibility test roll to validate fit with your specific machine model and production speed.
What are Adsure® Compartment Kit Auto-Bags?
Precision-engineered, pre-opened bags on a roll with heat-sealed internal barriers that create 2-5 independent zones within a single package. Our barrier seal technology (≥3.0 kg/inch) prevents component migration during high-speed automated sealing and transit, while the optimized film slip coefficient ensures zero-jam performance on Autobag®, Sharp™, and PAC Machinery™ systems—eliminating the need for manual bagging of individual parts or post-production sorting.
"Our challenge was keeping small furniture fasteners organized without pre-sorting into separate bags. After switching to Adsure's 3-Compartment Auto-Bagging, we could load screws, dowels, and Allen keys directly into separated zones on our Autobag line. Assembly time for end customers dropped by 40%, customer service calls about missing parts decreased by 65%, and we eliminated two manual sorting stations from our packaging line."
— Operations Director, Flat-Pack Furniture Brand, Sweden (Rated: 5/5)
Specification
Compartment Kit Performance & Mechanical Properties
Parameter | Specification Range | Test Method / Notes |
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Material Base | Co-extruded LDPE/LLDPE with heat-sealed internal barriers | Multi-layer blown film technology; Optional: Medical-grade PE for ISO 11607 compliance |
Appearance/Tint | Clear/Clear (dual visibility) or Clear/White duplex | Optional: One compartment opaque for documents or barcodes |
Barrier Seal Strength | ≥ 3.0 kg/inch (prevents rupture under load) | ASTM F88 - Ensures compartments remain isolated during transit |
Compartment Configuration | 2, 3, 4, or 5 zones with custom barrier placement | Vertical or horizontal divider orientation available |
Tensile Strength | > 2800 psi (MD) / > 2400 psi (TD) | ASTM D882 |
Elongation at Break | > 450% | ASTM D882 |
Puncture Resistance | > 450 gf (suitable for sharp fasteners) | ASTM D1709 Falling Dart Test |
Printability | Thermal Transfer Treated + Flexo/Gravure Ready | Crisp barcode printing, up to 10-color pre-print available |
Option
Physical & Roll Dimensions
Parameter | Specification Range | Compatibility Notes |
|---|---|---|
Film Thickness | 3.0 mil - 4.5 mil (75-115 micron) | Standard 3.5 mil for general kits; 4.5 mil for heavy/sharp parts |
Bag Width (Opening) | 4" to 18" (100mm - 457mm) | Fits Autobag 500/600 series & Sharp MAX-PRO systems |
Bag Length | 6" to 36" (152mm - 914mm) | Customizable to product dimensions |
Compartment Count | 2, 3, 4, or 5 zones | Custom barrier placement based on component sizes |
Barrier Position | Custom placement (e.g., 1/3, 1/2, 2/3 division or asymmetric) | Engineered for weight distribution and product fit |
Core Size (I.D.) | 3" (76mm) Industry Standard | Matches OEM spindle specifications for Autobag/Sharp/Pac systems |
Roll Outer Dia. (O.D.) | Up to 10" (254mm) or Custom | Optimized for extended run-times without changeover |
Perforation Type | Horizontal (Standard) or Vertical | Horizontal for machine-feeding; Vertical for end-user easy-open |
Venting Options | Pinhole / Round (6mm) / Flutter valve (per compartment) | Evacuates trapped air; reduces package volume by 20-30% |
Special Feature
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Flexible Compartment Configuration:
Available in 2, 3, 4, or 5-compartment layouts—the exact number of zones is entirely up to your product requirements.
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Selective Transparency Options:
Available with clear front/opaque back duplex film design, allowing barcode scanning and visual product verification without breaking the hermetic seal—preserving sterile barrier integrity throughout distribution. Ideal for medical device kits requiring visual inspection and regulatory compliance.
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Oil-Free Surface Treatment:
Advanced slip-agent formulation eliminates the need for external lubricants—bags feed cleanly through automated systems without contaminating hardware parts or requiring pre-use wiping. Critical for cleanroom medical applications and precision electronics assembly.
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Dual-Format Supply Options:
Available in both Pre-Opened Rolls (for Autobag® systems) and Fan-Fold Box format (for Sharp™ continuous-run operations)—ensuring drop-in compatibility without reformatting your existing consumable inventory.Supports seamless transitions between multiple production lines.
Structural Options
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Multi-Zone Barrier Configurations:
2-Compartment (Twin)；3-Compartment (Triplet)；4-Compartment (Quad)；5-Compartment (Penta)
Custom Asymmetric Layouts: Barrier placement engineered to match component dimensions (e.g., 20% / 30% / 50% split for washers / nuts / long bolts)
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Custom Venting Configurations:
Precision-die-cut pinhole, flutter valve, or 6mm round vents evacuate trapped air during sealing—reducing package volume by up to 30% for tighter shipping carton density and lower freight costs. Available per-compartment venting to accommodate mixed product types (metal parts requiring no venting + soft goods needing air evacuation).
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Reinforced Barrier Seal Zones:
Thickened barrier areas (3.5-4.0 mil) support hardware weights up to 2.5 kg total or accommodate precision-punched features like tear notches—ensuring structural integrity under retail handling stress without bag separation. Prevents heavy metal components from rupturing compartment walls during automated loading.
FAQs
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Relatived Products
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Corrosion Protection Layer: Integrated Volatile Corrosion Inhibitor (VCI) chemicals prevent bare metal parts from rusting during storage and transport.
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Cost-Effective Solution: Ideal balance of corrosion protection and unit economics for mid-volume domestic and general export shipments
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Universal Compatibility: Engineered to run smoothly on major auto-baggers without compromising bag integrity or causing machine jams.
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Puncture Proof: 5-layer co-extruded Nylon/PE structure offers 3x the tensile strength of standard poly, making it virtually indestructible against sharp screws, drill bits, and metal stampings.
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Oil & Oxygen Barrier: Locks in grease for lubricated automotive parts while blocking oxygen and odors, preventing leakage and ensuring product integrity during long-term storage.
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Jam-Free Feeding: Engineered with a proprietary "Lay-Flat" formulation to eliminate curling and static, ensuring high-speed, uninterrupted performance on Autobag® and Sharp® baggers.
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Enhanced User Experience: Includes a robust die-cut handle for easy carrying, adding perceived value for bulk orders or Ship-from-Store initiatives.
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Heavy Product Handling: The handle is integrated into the reinforced header, providing durability when carrying dense kits, large filters, or apparel items.
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Automated Application: Pre-opened bags on a roll format allow the bagger to seal the bottom while automatically presenting the handle feature at the top.
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Retail-Ready Finish: Features a reinforced header with a precision Euro-Slot hole for immediate use on retail peg hooks.
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High-Fidelity Branding: Supports 10-Color Rotogravure Printing for detailed logos, instructions, and vibrant product identification.
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Simplified Supply Chain: Eliminates manual re-packaging or adding hang-tags at the final distribution center or store.