ADSURE® Returnable Auto-Mailers
Designed for easy returns and efficient fulfillment—ship and return in the same bag
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Single self-seal adhesive liner positioned inside the bag enables customers to reseal and return in the same mailer—no extra packaging required
Compatibility with Leading Machines
Our mailers work seamlessly with almost all major packaging machines, including:
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AUTOBAG® 800 Series
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SHARP® MaxPro Series
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PAC MACHINERY® Rollbag Series
Higher Efficiency, Lower Total Cost of Ownership (TCO) for E-Commerce and Mail Order Fulfillment
Returnable mailers enable customers to ship items back using the same packaging, thereby streamlining reverse logistics processes. By reducing material usage and handling requirements for returns and size exchanges, they contribute to lower operational costs. A more seamless returns experience enhances customer loyalty and encourages repeat purchases.
The bags include a clearly visible perforated tear strip for easy opening, together with a transparent return strip and an internal self-sealing liner to facilitate hassle-free returns.The design remains pre-opened and is optimized for automated processes to ensure efficient cycle time. Size and thickness options are specifically selected to accommodate apparel, footwear, and accessories, which typically exhibit higher return rates.
Features
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Resealable return design — Built-in self-seal strip enables same-bag returns.
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Automation-ready formats — Pre-opened on rolls or fan-folded for baggers; clean feed and high throughput.
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E-commerce fit — Ideal for non-fragile items (apparel, soft goods).
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Durable film — 2–4 mil options with high tear and puncture resistance.
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Sustainability — Minimum 25% recycled content standard; higher PCR available on request.
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Compliance & Branding — Complies with major carrier specifications; features fully customized packaging and clear return instructions to enhance customer experience.
Related Product
Standard Auto-Mailers
Compostable Auto-Mailers
Returnable Auto-Mailers
Recycled-Content Auto-Mailers
Auto Paper Mailers
Specialty Functional Auto-Mailers
FAQ
1) What makes ADSURE Returnable Auto-Mailers unique?
They feature a built-in resealable self-seal strip, allowing customers to ship items back in the same bag. This simplifies reverse logistics and reduces packaging waste.
2) Are they compatible with automatic bagging systems?
Yes. ADSURE Returnable Auto-Mailers are supplied pre-opened on rolls or fan-folded to run seamlessly on most automated baggers, ensuring clean feed, consistent seals, and high throughput.
3) What materials and thickness options are available?
Made from durable polyethylene film (2–4 mil) for tear and puncture resistance, ideal for apparel, accessories, and other non-fragile goods.
4) Can these mailers support custom printing and branding?
Absolutely. Full front- and back-side printing is available for brand logos, return instructions, or sustainability messaging to enhance customer experience.
5) Are these mailers recyclable or sustainable?
Yes. Standard versions include at least 25% recycled resin, and higher PCR levels are available. The mono-material LDPE construction is Store Drop-Off recyclable where local programs exist.
6) How does the resealable feature work?
Each bag includes a dual-adhesive liner: one for the outbound shipment and one protected under a peel-off strip for the return. Customers simply reseal using the second adhesive for easy returns.
7) Do they meet carrier and labeling requirements?
Yes. ADSURE Returnable Auto-Mailers meet major-carrier specifications for shipping poly mailers and are label- and barcode-friendly with matte or low-gloss surfaces.
8) Can we adjust specifications for our automation line?
Yes. ADSURE can tailor COF, seal temperature range, roll diameter, and core size to match your automated bagger’s setup for smooth operation and reduced downtime.