ADSURE® Standard Auto-Mailers
Born for e-commerce packaging, maximum satisfy your mail order fulfillment
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High-efficiency
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Lower TCO
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Quick Changeover
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Compatible With Mainstream Machine
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Integrated Thermal Transfer Printing
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ERP System Integration
Compatibility with Leading Machines
Our mailers work seamlessly with almost all major packaging machines, including:
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AUTOBAG® 800 Series
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SHARP® MaxPro Series
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PAC MACHINERY® Rollbag Series
Higher Efficiency, Lower Total Cost of Ownership (TCO) for E-Commerce and Mail Order Fulfillment
At ADSURE, we understand the importance of efficiency, cost-effectiveness, and sustainability in today’s packaging industry. Our Standard Polyethylene Bags are durable to offer excellent strength and flexibility, which are designed to deliver high-performance solutions that meet the needs of automated bagging, ensuring your products are packaged quickly, securely, and at a low cost.

Our Standard Autopacking Mailers come equipped with Hot-Melt adhesive for tamper resistance, ensuring your products stay secure during transit, even under extreme conditions. The integrated thermal transfer printing system allows for seamless labeling, improving efficiency and reducing errors. Additionally, these bags are designed for easy ERP system integration, streamlining workflows and reducing the chances of mistakes in your packaging and fulfillment process.
Features
Hot-Melt Adhesive
Forms an irrevocable seal that cannot be compromised by heat or cold. Whether exposed to high temperatures or freezing conditions, the seal stays intact, ensuring your products remain secure and untouched during transit.
Integrated Thermal Transfer Printing
Seamless Process The integrated thermal transfer printing eliminates the need for transferring bags to other machines, streamlining the entire packaging process and saving valuable time.
Eco-Friendly and Convenient
Bags printed using thermal transfer technology are fully recyclable, making them an eco-friendly option for post-use disposal
ERP System Integration
Our Standard Autopacking Mailers are designed for seamless integration with your backend ERP system, helping to reduce errors during the fulfillment process. If errors do occur, traceable data provides an audit trail for easy identification and resolution.
Specification
Material Structure: LDPE / LLDPE polyethylene film
Typical Size & Thickness Range
Bag width approx. 2–16 in (R3200) / up to 22 in (R3200 XL);
length 3–36 in;
film thickness 1–5 mil;
speed up to 80 / 60 bags per minute, depending on model and film.
Sharp Continuous-Roll System Range:
Width 2–18 in, length 3.5–40 in, film 1–4 mil,
cycle speed up to 50 bags per minute.
Printing Capability: Multi-color flexographic printing, up to 8 colors, single or double sided.
Stock Formats & Examples: Pre-opened roll bags available in white / silver privacy co-extruded poly mailer constructions, with optional vent holes and custom lengths.
Popular Size
Standard Features
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Pre-Opened for feeding
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Connected by perforation line on roll
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Direct thermal printing compatible
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Easy to open (horizontal / vertical perforation line)
W" x L" | Thickness | Bags/Roll | Roll/Case |
|---|---|---|---|
3" x 5" | 2 mil | 3000 | 12 |
4" x 6" | 2 mil | 2500 | 8 |
5" x 7" | 2 mil | 2000 | 8 |
6" x 8" | 2 mil | 1750 | 8 |
8" x 10" | 2 mil | 1500 | 4 |
9" x 12.5" | 2 mil | 1250 | 4 |
Technical Information
Performance Data | U/M | 1.54/SD | 2.0ET | 2.8ST | ASTM |
|---|---|---|---|---|---|
Puncture Resistance (Dart) | grams | 220 | 315 | 380 | D-1709 |
Tensile Strength MD | psi | 4600 | 4335 | 4290 | D-882A |
Tensile Strength TD | psi | 3695 | 3660 | 3530 | D-882A |
Elongation MD | % | 530 | 540 | 618 | D-882A |
Elongation TD | % | 640 | 650 | 670 | D-882A |
Elmendorf Tear MD | grams | 378 | 575 | 980 | D-1922 |
Elmendorf Tear TD | grams | 940 | 1158 | 1400 | D-1922 |
FAQ
1. What is a Standard Auto-Mailer?
A Standard Auto-Mailer is a pre-opened poly bag on a roll designed for automatic bagging machines (such as Autobag®, Sharp®, and Rollbag®). It allows for fast, hands-free packaging in e-commerce, fulfillment, and logistics environments.
2. What materials are used?
Standard Auto-Mailers are made of LDPE or LLDPE film blends, sometimes with recycled content (up to 80%). These films offer the right balance of clarity, stiffness, and smooth feed for automated bagging.
3. Are they recyclable or eco-friendly?
Yes. Standard Auto-Mailers are typically 100% recyclable (PE #4). Options using PCR (Post-Consumer Recycled) or bio-based films are available for sustainability requirements.
4. What thicknesses and sizes are available?
Film thickness typically ranges from 1–5 mil (25–125 µm), depending on the machine type. Bag width ranges 2–22 inches, length 3–40 inches.
5. Which machines are compatible?
Standard Auto-Mailers are compatible with most automatic baggers including:
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PAC Rollbag® R785 / R1285 / R3200 / R3200XL
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Pregis Sharp® MAX™ 12 / 20 / PRO 18
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Sealed Air Autobag® AB 180 / AB 255 / AB 850SP
6. Can they be printed?
Yes. Bags can be flexographically printed with up to 8 colors on front and back, including logos, barcodes, or variable data.
7. What is the typical roll format?
Each roll contains 250–1000 bags, pre-opened and perforated for automatic separation. Cores are 2" or 3" ID, with outer roll diameters up to 12" (≈300 mm).
8. Do they support returnable or specialty versions?
Yes. Returnable dual-tape options, anti-static (ESD) grades, VCI anti-rust, or UV-protective films are available for specific applications.
9. What are the storage and shelf-life conditions?
Store in a clean, dry area between 10–35 °C. Shelf life is typically 12 months under normal conditions.
10. How do I choose the right film for my product?
Consider:
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Product weight and fragility (film gauge selection)
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Machine type and sealing temperature range
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Desired opacity and branding requirements
ADSURE® can recommend a suitable film blend and gauge based on your application and machine model.





